As the quality of printed paper packaging products improves, fully automatic die cutting machines have been increasingly widely used in the paper packaging printing industry. The following is an introduction to the definition, processing principle, mold changing process, and safe operation procedures of the fully automatic die cutting machine by EX.Export.
A fully automatic die cutting machine is a highly automated industrial device specifically designed for precise die-cutting processing of various materials. Controlled by preset programs, it can automatically complete a series of complex operations such as feeding, positioning, die-cutting, and unloading, with minimal manual intervention. Due to its characteristics of high precision, high efficiency, and high stability, the fully automatic die cutting machine is widely used in many industries, including packaging, printing, electronics, and automotive.
The die-cutting process is the most commonly used process in packaging printing. It involves using die-cutting tools to form a die-cutting board according to the product design requirements. Under the action of pressure, the printed materials or other coarse materials are cut or indented into the desired shapes or creases. The creasing process uses creasing knives or creasing molds to press lines on the board material under pressure, or uses rolling wheels to bend the board into the desired shape at a predetermined position.
Optimizing the mold changing process is crucial in the efficient production of fully automatic die cutting machines. When the A template completes its production task, the operator quickly pulls it out of the device and places it securely on the quick mold changing rack. This process is seamlessly connected to ensure that the continuous operation of the fully automatic die cutting machine is not affected. Subsequently, the B template is precisely placed into the device, quickly installed and debugged, and waits for the parameters to be adjusted to the optimal state before seamlessly switching to the B template production. During this process, the dual mold rack design of the fully automatic die cutting machine plays a significant role. It allows the A template to be removed on one mold rack while the B template is being debugged, and the C template is ready, waiting to be quickly replaced as soon as the B template completes normal production.
Before operating the fully automatic die cutting machine, ensure that it is started by a single person. Carefully check for foreign objects before inserting the up down plate, and place it gently. When adjusting the paper, avoid applying excessive force to prevent damage. When stopping the machine, pull out the up down plate, and return the channels to their positions. Perform a test run before starting the machine, and check the oil pressure and air pressure. When performing the manual wheel operation, make sure the flywheel is completely stationary, stand in a safe position, and rotate the wheel in the reverse direction. Pay concentrated attention when operating the lifting platform to avoid collisions. Use steady hand movements when taking sample sheets to prevent hand injuries. Be mindful of pause alarms during hot stamping to operate safely. Keep track of the time when collecting paper to prevent overload and machine stoppage. Before performing maintenance and installation, make sure to stop the machine and cut off the power supply.